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Tuesday, 11 July 2017

The Wankel Rotary Engine

The Wankel Rotary Engine


Dr. Felin Wankel was born on August 13, 1902 in Swabia, Germany. He was interested in the idea of rotary engine. He did not invent the first rotary engine but invent the basic design of rotary engine that led to the eventual development of the first successful rotary engine. The first rotary engine was tested at NSU, Germany in 1957. 

Wankel Rotary Enginer


The engine has a three lobe rotor which is driven eccentrically in a casing in such a way that there are three separate volume trapped between the rotor and the casing. The three volumes perform induction, compression, combustion, expansion and exhaust process in sequence and this design therefore has a good power/volume ratio. Sealing, seal wear and heat transfer were of the same initial development problems of the Wrankel engine. These problems have now largely been solved.  

The Working of Wankel Rotary Engine


Breathing is through ports so that valves and valve operating mechanism is not needed. As the rotor apexes pass around the walls, the volume enclosed between the bore and the rotor flank varies in a sinusoidal manner and executes the four phases. This entrapped volume expands when the apex passes over the intake port, thereby, drawing in the fuel-air mixture. As the rotor turns further, this rotor is isolated from the intake port and compressed. Then it passes over a recessed spark plug and enlarges again during the expansion phase, thereby, absorbing the power produced by the combustion. Finally when the apex passes the exhaust port in the opposite end of combustion chamber, exhaust phase is executed and one thermodynamic cycle is completed.  At the same other chambers follow exactly the same sequence, though with some phase difference. 


Features of the rotary engine (Rotary Engine vs. Piston Engine)

As compared with the reciprocating engine, the rotary engine has the following basic features:
1.       There are no reciprocating parts. Thus the problems of unbalance caused by the inertia of the reciprocating parts and complicated engine vibration is eliminated. In rotary engines vibration is very low because it is possible to perfectly balance the engine by using the balancing weights.
Also, since the rotary engine does not require a cranking mechanism, it has the advantages of the smooth motion, less mechanical loss, simple construction and compactness.
2.       There is no separate intake-exhaust valve mechanism. In a reciprocating engine intake-exhaust valve mechanism generates mechanical noise by opening and closing of the valves, and valves themselves obstruct air flow. Further, due to inertia of the valve mechanism, the valves are unable to fully follow the motion of the cam at high revolutions. This results in variations in effective valve timings of the engine.
In a rotary engine, the rotor directly opens and closes the intake and exhaust ports, eliminating the valve mechanism; hence, correct timing for opening and closing can be maintained even at high speeds.
3.       The time for one stroke is 270 degrees in terms of the rotating angle of the output shaft, and there is one explosion for one rotation of the output shaft.
The long intake stroke means that the volumetric efficiency becomes higher even at the high speed range, and reduces the torque drop. Also, the long expansion stroke is advantageous from the point of torque fluctuations. In a rotary engine that has two rotors, the expansion stroke overlaps so the torque fluctuation is as low as in the case of a six-cylinder reciprocating engine.