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Thursday 13 July 2017

Battery ignition system

Battery ignition system


Essential elements of a battery ignition system are battery, ignition switch and ignition coil with a ballast resistor, distributor housing, the breaker points, cam, condenser, rotor and the advance mechanism, spark plug and low and high tension wiring. 


Working of battery ignition system 

The ignition coil consists of two coils-one primary and the other secondary. The primary winding is connected to the battery through an ignition switch and the contact breaker. The secondary winding is connected to spark plugs through the distributor. A typical ignition coil has 100 to 200 number of turns in primary winding and about 20,000 turns in secondary winding.
The primary coil, battery, ignition switch and contact breaker form the primary circuit and the secondary winding, spark plug, and distributor for the secondary circuit.
A ballast resistor is provided in series with the primary winding to regulate primary current. For starting purpose this is by passed so that more current can flow in the primary circuit.
A cam rotating at camshaft speed operates the contact breaker and causes the breaker points to open and close. When the ignition switch is on and the contact breaker points are closed, current flows from the batter through the primary winding and builds up a magnetic field.

When the current flow in the primary winding is stopped by opening the contact breaker points the magnetic field collapses, cuts across the secondary winding and induces a voltage, which is accompanied by a current. This magnetic field however, also cuts the primary winding and induces a voltage in this as well as in the secondary winding. The voltage in the primary winding always opposes the action producing it and the effect is to slow down the build-up of the current in the primary winding when the breaker point close. This prolongs current flow after the points open. The slow rise in the current means a slow building up of the magnetic field and consequently a lower voltage in the secondary circuit. The continued flow of current after the breaker points open, results in a slow collapse of the magnetic field and will also cause the sparking to take place across the contact breaker points because the current tries to flow across the points as they open and in doing so jumps across the points in the form of spark. This arcing of points increases wear and the life of the contact points appreciably reduced. Also, most of the energy stored in the magnetic field is consumed in spark across the contact points instead of across the spark plugs and there would be insufficient energy to produce the necessary high voltage surge in the secondary circuit.
A quick collapse of the magnetic field is required to obtain high voltage in the secondary circuit. It is also necessary to prevent the arcing and consequential burning of the contact points. These are achieved by providing an electrical condenser across the contact breaker. When the contact points open, the current instead of passing across the points in the form of an arc, flows into the condenser and is stored by it as it becomes charged. The charge in the condenser immediately discharges back into the primary circuit in a direction reverse to the flow of a battery current, thus assisting in a quicker collapse of magnetic field when the contact point opens.



Due to rapidly collapsing magnetic field, high voltage is induced in the primary circuit and still higher voltage of the order of 11kV to 22kV in the secondary circuit. This high voltage in the secondary circuit passes through the distributor rotor to one of the spark plug leads, and in to the spark plug, and if the voltage is higher than the breakdown voltage a spark occurs across the spark plug gap causing ignition of the combustible mixture in the combustion chamber.